100L Hydraulic Lifting Vacuum Homogenizing Emulsifier with Oil‑Water Pots

Product Description

• Independent Oil‑Water Pot System: Equipped with separate oil‑phase pot and water‑phase pot. Grease, wax and emulsifiers are heated and melted in oil pot; water‑based raw materials are stirred and dissolved in water pot. Pre‑mixed materials transfer into main tank automatically to guarantee stable batch‑to‑batch product quality.
• Bottom High‑shear Homogenizer: High‑speed bottom homogenizer provides strong shear, dispersion and emulsification effect. Combined with PTFE wall‑scraping agitator, it continuously scrapes high‑viscosity materials adhered to tank inner wall, avoids material dead‑zone, delivers fine and uniform particle size.
• Hydraulic Lifting Assembly: The whole upper stirring and homogenizing unit can be lifted hydraulically. Operators can easily access tank interior for manual feeding, residue inspection and full tank cleaning, effectively prevent cross‑contamination when switching different formulas. Multiple safety limit switches guarantee secure lifting operation.
• GMP‑grade Sanitary Structure: All material‑contact parts are SUS316L stainless steel with high‑precision mirror polishing, no sanitary dead corners. Food‑grade silicone sealing parts are equipped, optional Viton seals available for special formula with solvent.
• Vacuum Degassing Function: Water‑ring vacuum pump removes micro‑bubbles inside paste materials, producing smooth, bubble‑free finished products.
• PLC Touch‑screen Intelligent Control: Realize automatic control for heating, cooling, stirring speed, homogenizing time and vacuum degree. Production parameters can be saved and recalled for easy batch reproduction, temperature control accuracy ±1℃.
• Complete Safety Protection: Built‑in over‑temperature protection, vacuum interlock, overload protection, supporting stable long‑time continuous production.
• Optional Customized Parts: CIP cleaning unit, vacuum feeding device and discharge pump are available to build semi‑automatic production line.
• More detailed pcs
• 
   

  

   

   

   

  

   

  

   

  

   

  

  
  Main Unit Overview

  Complete 100L hydraulic lifting vacuum homogenizing emulsifier set, including main emulsifying pot, independent oil‑water pots, hydraulic lifting frame and electric control cabinet, full‑set cosmetic & food emulsification production unit.

  Hydraulic Lifting Mechanism

  Heavy‑duty hydraulic lifting structure for upper mixing assembly. Safe lifting design, easy tank opening for feeding, inspection and thorough tank cleaning, avoid cross‑contamination between different formulas.

  Wall‑scraping Agitator

  PTFE flexible wall‑scraping stirrer, closely fit tank inner wall, continuously scrape off high‑viscosity materials sticking on tank wall, guarantee full and uniform mixing without dead mixing corners

  Bottom High‑shear Homogenizer

  High‑speed rotor‑stator homogenizer installed at tank bottom. Powerful high‑shear force realizes crushing, dispersion and ultra‑fine emulsification, obtain fine‑particle‑size stable emulsion products.

  Oil‑Water Phase Pots

  Independent oil‑phase pot and water‑phase pot with heating & stirring function. Realize melting of grease/wax and dissolving of water‑based raw materials in advance, automatic material transfer to main pot, improve batch consistency.

  PLC Touch‑screen Control Panel

  Human‑machine interface touch screen, realize integrated automatic control for heating, cooling, stirring speed, homogenizing time and vacuum degree. Production parameters can be saved and recalled for stable repeated production.

  Tank & Sanitary Pipeline

  Material‑contact parts adopt SUS316L stainless steel with mirror polishing, no sanitary dead corners. Sanitary quick‑connect pipelines and food‑grade silicone seals, fully comply with GMP hygiene requirements.

  Vacuum Defoaming System

  Water‑ring vacuum pump system, remove micro‑bubbles inside paste materials under vacuum condition, produce smooth, bubble‑free cream, ointment and paste finished goods.