High-efficiency Hydraulic Lifting Vacuum Homogenizing Emulsifier for Cosmetic, Pharmaceutical & Food Production
author: Elazai
2026-08-28
The 2000L hydraulic lifting vacuum homogenizing emulsifier, a high-end integrated processing device tailor-made for high-viscosity emulsified materials. Targeting the common production pain points of traditional mixing equipment, the new model adopts a core configuration of main stirring + high-speed dispersion + internal and external circulation homogenization. It effectively solves industry problems such as uneven material mixing, coarse particle size, easy layering and bubbling, and low production efficiency. Fully compliant with GMP hygiene standards, the equipment is widely applicable to standardized production of cosmetics, personal care products, pharmaceuticals, and premium food.
The single mixing or simple homogenizing equipment can no longer meet the current high-standard production demands. It is prone to dead mixing zones, agglomerated material particles, inconsistent batch quality, oxidized and bubbled finished products, which seriously affect product shelf life and market competitiveness.We has optimized the overall structure and core process of the emulsifier, realizing full-process efficient, stable and hygienic emulsification production, helping manufacturers upgrade their production lines and reduce comprehensive costs.
Core Innovative Technology & Competitive Advantages
Low Maintenance & Zero Cross-Contamination
Equipped with a fully hydraulic automatic lifting tank cover, it supports full opening of the tank body, realizing completely visible internal operation. Unlike traditional fixed or semi-open tank designs that are difficult to clean and inspect, this structure allows operators to directly access all internal components including the stirring and dispersion homogenizing system. It supports full manual cleaning and CIP automatic in-place cleaning, thoroughly eliminates residual materials, effectively avoids cross-contamination between different batches and different formulas, and greatly shortens equipment cleaning and downtime maintenance time. It fully adapts to the frequent formula switching production mode of cosmetics and pharmaceutical factories.
Core Configuration: Main Stirring + High-Speed Dispersion, Realize Secondary Refining of Materials
Abandoning the traditional single stirring or single homogenizing design, the equipment adopts a dual-coordination system of low-speed anchor main stirring and high-speed dispersion homogenization. The low-speed main agitator drives the overall circulation and flipping of high-viscosity materials in the tank to prevent material precipitation and wall hanging; the high-speed dispersion homogenizing unit performs ultra-strong shear, crushing and dispersion on agglomerated particles and large material molecules. The two systems work synergistically to break up coarse particles and tiny lumps that cannot be processed by traditional equipment, realizing primary mixing and secondary ultra-fine refining of materials, laying a foundation for fine and consistent finished products.
Internal & External Circulation Homogenization System, Improve Emulsification Uniformity & Stability
As the core upgraded technology of this model, the internal and external dual-circulation homogenizing system completely solves the problem of uneven shear force and inconsistent particle size in local areas of traditional single-tank mixing. The materials are homogenized for the first time inside the tank, and then pumped to the external circulation pipeline for secondary shear homogenization, and finally return to the tank body for cyclic processing. The closed-loop circulation operation makes the shear force act on every material molecule evenly. Even for high-viscosity materials above 10,000 cP such as ointments, toothpaste and high-concentration creams, it can achieve ultra-fine and uniform particle size, effectively prevent finished product delamination, water separation and sand return, and significantly extend product shelf life.
Full-Coverage PTFE Wall-Scraping System, Eliminate Mixing Dead Zones
Customized imported PTFE integral wall-scraping scraper, which fits the inner wall and bottom of the tank 100% without gaps. It synchronously operates with the main stirring system to continuously scrape off all hanging materials on the tank wall and bottom. There is no dead angle in the whole mixing process, ensuring consistent temperature, density and fineness of internal and external materials. It avoids product quality problems such as local overheating and uneven color caused by long-term wall hanging of materials, and ensures 100% consistent quality of each batch of products.
Full Vacuum Deaeration & Anti-Oxidation System, Upgrade Finished Product Texture
The whole production process is carried out in a high-vacuum closed environment, which can efficiently remove tiny bubbles and residual air mixed in during feeding and stirring. It fundamentally avoids common defects such as porous, rough texture and dull appearance of cream and paste products. Meanwhile, the vacuum isolated air environment inhibits raw material oxidation and deterioration, maintains the original activity and color of raw materials, and makes the finished product delicate, smooth and glossy, greatly improving product appearance grade and user experience.
Precise Constant Temperature & Pressure Control, Adapt to Diverse Raw Material Processes
Equipped with a fully enclosed jacket heating and cooling integrated system, supporting rapid heating and constant temperature cooling. It is matched with high-precision sensors to realize real-time monitoring and automatic adjustment of temperature, vacuum degree and working pressure. The precise and controllable production environment perfectly adapts to the production of heat-sensitive raw materials such as plant extracts and protein raw materials, avoiding raw material failure and activity loss caused by high temperature, and meeting the process requirements of various high-precision emulsified products.
GMP-Compliant Sanitary Grade Manufacturing, Meet Global Production Standards
All parts in contact with materials are made of food and pharmaceutical grade 316L stainless steel, with mirror polishing treatment on the inner tank surface, no dead corners, no rust, and no material adsorption. The whole machine meets GMP, FDA and other international sanitary production standards, supports CIP automatic cleaning and high-temperature disinfection, and is suitable for sterile and dust-free production environments of pharmaceuticals, high-end cosmetics and infant food, helping products pass global quality inspections smoothly.
Intelligent PLC Automatic Control, Reduce Labor Costs & Stabilize Batch Quality
Adopt industrial-grade PLC intelligent control system and human-machine touch screen interactive operation. The whole process of feeding, heating, stirring, high-speed dispersion, internal and external circulation homogenization, vacuum defoaming and discharging can be completed with one key. The system can store multiple sets of production formulas, realize one-click recall and automatic operation, avoid quality errors caused by manual operation differences, ensure zero difference in batch-to-batch product quality, and effectively reduce manual operation and training costs.
Efficient Bottom Discharge & Residue-Free Design, Improve Production Capacity
The optimized bottom discharge structure is matched with a special material transfer pump. The discharge speed is fast and thorough, with almost no material residue in the tank. It solves the waste problem of high-viscosity paste materials in traditional equipment, improves the material utilization rate to the greatest extent, shortens the single-batch production cycle, and effectively improves the overall production efficiency and output of the production line.
Product Customization & Application Scenarios
This series of emulsifiers supports full-spec customization, with optional volumes from 50L laboratory pilot test model to 5000L industrial mass production model. According to customer production needs, it can customize heating methods (electric heating/steam heating), automatic/manual configuration, circulation flow, homogenization speed and other parameters. It is widely used in the production of facial cream, body lotion, essence cream, pharmaceutical ointments, medical ointments, toothpaste, hair care paste, salad dressing, sauce and other high-viscosity emulsified products, covering laboratory research and development, small-batch trial production and large-scale mass production.
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