1000L Fixed Vacuum Emulsifier for Cosmetic & Food Production

author: Elaine Yao

2026-05-23

Product overview

The 1000L Fixed Vacuum Emulsifier is an integrated industrial-grade emulsification system specifically built for medium-to-large batch production. It is primarily designed for the cosmetics, food, pharmaceutical, and specialty chemical industries, serving as the core equipment for the large-scale manufacturing of high-viscosity, highly homogeneous products.

1. Core Positioning and Design Concept

Adopting a non-lift fixed tank structure, unlike traditional lift-type emulsifiers, the overall design centers on "stability, efficiency, and easy maintenance":

The tank, frame, and transmission system are integrally fixed, ensuring no shaking or offset during operation, and delivering stronger long-term production stability.
It eliminates the complex lifting mechanical structure, resulting in lower failure rates and reduced maintenance costs, making it ideal for continuous mass production in factories.
With an effective volume of 1000L, it perfectly meets the batch production needs of medium and large brands, balancing production capacity and operational flexibility.

2. Complete System Composition

The complete set of equipment is a closed-loop production line "from raw material pretreatment to finished emulsification", with core modules including:

Main Emulsification Tank: A 1000L SUS316L sanitary stainless steel tank with a heating/cooling jacket and insulation layer, supporting electric heating, steam heating, or circulating water cooling.
Independent Phase Tank System: Equipped with an oil phase tank and a water phase tank, respectively used for melting oily raw materials and pre-mixing aqueous raw materials.
Homogenization and Agitation Unit: A combination of a bottom-mounted high-shear homogenizer and a top-mounted anchor scraping agitator, enabling efficient emulsification of high-viscosity materials and preventing wall adhesion.
Vacuum System: A water-ring vacuum pump set, which can realize negative pressure defoaming and sterile environment production.
Temperature Control and Control System: High-precision temperature probes and a PLC touch panel, realizing fully automatic control of heating, stirring, homogenization, and vacuum processes.
Auxiliary Modules: Quick-connect feed/discharge ports, in-place cleaning interfaces, safety relief valves, explosion-proof devices, etc.

3. Core Functions and Advantages

Function	Practical Production Value
Vacuum Emulsification and Defoaming	Emulsification completed in a negative pressure environment eliminates product bubbles, avoids delamination and oxidation, and extends shelf life.
High-Shear Homogenization + Anchor Agitation	Particle size can be stably controlled at 1–5 μm, resulting in smooth and fine cream texture with high consistency between batches.
Precise Temperature Control	±1℃ temperature control accuracy meets the processing requirements of heat-sensitive ingredients (such as active components and fragrances).
GMP-Compliant Sanitary Design	Mirror-polished inner tank surface and dead-corner-free structure facilitate cleaning and disinfection, meeting the specifications of the cosmetics and pharmaceutical industries.
Full-Process Automation	Preset formulas run with one click, reducing manual errors and improving production efficiency.

4. Typical Application Scenarios

Cosmetics Industry: Creams, lotions, serums, foundations, toothpaste, and other cream-based products.
Food Industry: Mayonnaise, salad dressings, cheese spreads, jams, fillings, and other high-viscosity sauces.
Pharmaceutical Industry: Topical ointments, gels, creams, and other sterile/partially sterile preparations.
Chemical Industry: Industrial emulsions, adhesives, coating additives, and other specialty emulsified products.
5. Customization and Adaptability

The equipment supports full-process OEM/ODM customization:

Homogenization speed, stirring power, and heating methods can be adjusted according to material characteristics.

Auxiliary functions such as in-place cleaning (CIP), automatic feeding, recipe storage, and data traceability can be expanded.

It can adapt to different regional voltage and certification standards (such as CE, GMP) to meet the compliance needs of global customers.